Typical
assignments in Supply Chain Operations:
·
Developed
one of the first collaborative VMI (Vendor Managed Inventory) systems with a
major retailer – where inventory on the retailer’s shelf was automatically
monitored and replenished as needed. In
addition, extensive reports provided much greater visibility over inventory
problems and the needed solutions. This
system enabled substantial improvements in communications, in-stock positions,
fill-rates and the retailer’s service to their customers.
·
Consulted
with a high-tech ceramics company to help them to develop their initial
production processes for the manufacture of very high quality oxygen
·
For
a $3 billion chain of retail drugstores. Conducted a sourcing alternative study
for over-the-counter pharmaceuticals, health and beauty care items, food,
beverage, liquor, and other general merchandise product categories. The alternative sourcing methods examined
included direct-store delivery, various wholesalers, and self-distribution
through both current warehouses and alternative warehouse scenarios. The impact on cost-of-goods was calculated
and the reductions in cost-of-goods-sold ranged from 0.6% to 1.5% depending
upon the category of items.
·
For
a $5 billion computer hardware distributor, acted as a retained consultant (on
retainer of approximately 5 days a month plus phone consultations) to both the
President of the Logistics Company and the Group Vice President of Products and
Purchasing. Specific projects included
(1) helping to select their new DRP system, and (2) being a member of their
Sourcing 2000 steering committee.
·
Performed
a distribution network design study for a $1 billion Farm Chemical
company. The study answered such
questions as:
(1) How many plants should
they have?
(2) What products should be
manufactured at each plant?
(3) How many warehouses
should they have?
(4) Where (i.e., from which
plants) should each warehouse get its products?
(5) Which customers each
warehouse should serve?
The primary tool for the network design
was a large mixed-integer linear programming model, which was created to mirror
the network alternatives. This model
could be optimized or used to evaluate various “what-if” scenarios. Based on the recommendations, the number of
plants was reduced from 7 to 2 while the number of warehouses was reduced from
43 to 17. The first
year after implementation of the recommendations, sales increased by 25% while
plant and warehouse-operating costs were reduced by approximately a third.
·
For
a $10 billion distributor of pharmaceuticals, helped them develop a
“multi-echelon” inventory stocking approach with all of the necessary support
systems. At the top tier/echelon, all
generic drugs and difficult-to-manage and expensive items (like biotech drugs)
were stocked with subsequent redistribution to lower level tiers in the
network. Overall costs of distribution
were lowered while end-user customer service was improved.